The pyrolysis business is booming across the globe. These machines are used to convert waste tires, waste plastic and a variety of other waste materials into fuel oil and other products. It is a viable business but it requires substantial investment.
The main expense of this business is the pyrolysis reactor or the pyrolysis machine. There have several types of pyrolysis machines available for sale at various price points.
Here is everything you need to know about the factors that affect the pyrolysis reactor price:
Quality Of Materials and Manufacturing Process
Almost all the components of a pyrolysis reactor or pyrolysis plant are made from steel. However, steel has a variety of grades and all those grades are priced differently.
Since a lot of steel is used in the manufacturing process, the price varies substantially with the grade of steel being used for making various components. The steely grade affects the expected service life of the components which means lower grades will have a lower expected lifespan as compared to components made of higher grade steel.
Configuration Level
It refers to the yield that can be obtained from the pyrolysis machine for a given amount of fuel consumption. Plants that are manufactured with modern designs typically produce a much higher yield as compared to plants that have older designs.
Processing Capacity
As the name implies, it refers to the amount of material that can be handled by a plant at any given time. Bigger processing capacity obviously costs more.
However, not every business should be designed to handle the maximum possible processing capacity as there is always an optimum level of capacity that makes most financial sense.
Batch or Continuous
Like various other machines, these plants are also available in batch configuration and continuous processing configuration. Continuous processing plants are highly automated as they continue to operate 24 x 7 without requiring any breaks.
Batch configuration is designed to process material in batches. These do not run continuously and this is why their processing capacity is not as high as a fully continuous waste tire pyrolysis plant.
Manufacturing Process
The manufacturing process refers to the processes used for welding or joining various components together. It also affects the overall price of a pyrolysis reactor or pyrolysis plant.
Location of Manufacturers
Pyrolysis plants are manufactured in all parts of the world. If you want to buy it at the lowest price, it is recommended to ask for estimates from manufacturers in various parts of the world. Before choosing a manufacturer, you also need to make sure that they have a service office near you. Location of a service office nearby will make sure that you can get replacement parts as well as service technicians at affordable prices.
Final Thoughts
Overall, these are some of the factors that affect the cost of a pyrolysis plant. As a buyer, you should focus on the long-term profitability as these plants are designed to last anywhere from 8 to 10 years when operated continuously. However, their actual service life will depend on the quality of materials, quality control processes during manufacturing as well as the reputation of the manufacturer. Get pyrolysis plant cost here.
