The continuous pyrolysis plant is amongst the best ways to take care of waste for example oil sludge, medical waste, rubber, plastic, and waste tyres. These plants are created with many different benefits.
To start with, the continuous pyrolysis plants feature a handling capacity that is certainly large of 20-24t/d, making these plants the ideal solution for that large factories or even for businesses looking to discard a lot of waste.
This plant comes built with a feeder that is automatic. This gives ways to automatically feed the waste tyres into the reactor, which drastically reduces costs and manpower. The continuous tyre pyrolysis plant also has a shredder machine. This machine crushes the waste tyres into smaller bits of around 20mm, which helps to optimize the efficiency of pyrolysis.
These plants are also built to run continuously for 24-hours a day without the need to stop. This machine has the capacity to discharge slags and feed materials to the reactor simultaneously. If compared to the traditional varieties of pyrolysis plants, the continuous plants help to save on fuels and time.
The most important benefit from the continuous pyrolysis plant involves the reactor that is not rotary, but alternatively stable. This assists with a faster plus more even heating in the reactor.
Working Process of Continuous Pyrolysis Plant
1.Pre-Treatment
Ahead of the pyrolysis process can start, the waste tyres have to undergo a pre-treatment phase. This consists of the shredder machine that breaks down the waste tyres into smaller bits of around 20 mm.
2.Feeding The Raw Materials
Following the pre-treatment phase, the waste matter is automatically fed in the reactor. The inlet door will be sealed tightly in order to avoid any gas leakages.
3.Pyrolysis
The reactor is first heated utilizing a fuel source for example wood, coal, fuel gas, or charcoal. The reactor gradually gets hotter as soon as the temperature rises to 250℃, the burning process produces an oil gas.
4.Condensing
The oil gas produced inside of the reactor will then be sent in the condensing-system, where the gas is changed into liquid oil.
5.Recovery Of Waste Gas
The gas that fails to liquefy under standard pressure will be sent via a safety device into the combustion-system. This recycled gas will be utilized to provide the fuel the reactor, which saves on energy during the entire working process.
6.Discharge
The steel wire and carbon black are going to be automatically discharged, and any waste materials are sent back into the pyrolysis reactor.
Final Products From Continous Tyre Pyrolysis Plant
•Tyre Oil
This oil can be used widely for industrial fuel material. The oil can even be further refined to gasoline or diesel, which is used in low-speed engines including loading machines, road rollers, and digging machines.
•Carbon Black
The carbon black is commonly used frequently to build the bricks made out of clay. Additionally, it is made into briquettes or pellets, for burning.
•Steel Wire
The reclaimed steel wire discharged in the tyre pyrolysis plant is recycled again and employed to produce iron and steel rods.
