Different types of biomass(such as palm shell, sawdust, coconut shell, wood, rice husk, bamboo and so on) can be converted into available resources under certain conditions, such as biomass charcoal. And these biomass charcoal can be used in different fields, such as agriculture, industry and daily life. In a word, Making charcoal from biomass carbonization plant can bring more and more benefits for you. In addition, this carbonization machine can also handle sludge and municipal solid waste.
What is the biomass carbonization technology?
Biomass carbonization is a waste treatment technology that used biomass as raw material, by the process of “high temperature pyrolysis gas volatile, sulfur emission, carbon enrichment”. And we can get these final products, they are biomass charcoal, tar and wood vinegar.
Biomass Carbonization Plant is Equipped With The Gasifier(taking the cocnut shell for example)
Because the pyrolysis gas is sufficient to maintain the carbonization process to provide heat so the technology to “self-heating from carbonization” for the design of the core technology, pyrolysis gas of coconut shell in carbonization process as carbon source. Both energy conservation and environmental protection design, long-term production and low cost and the economic benefit is remarkable. If using coal as heat source, first increased emissions and it’s necessary to increase environmental protection equipment, secondly switching heat source in the production is difficult to achieve , and finally taking coal as the heat source ,heat source temperature is difficult to control immediately and other factors. So this technology no longer using the coal, carbon source as for preheating source. Before the start of the carbonization we choose simple biomass gasifier equipment separately providing combustible gas as heat source for the carbonization process.
Thus can continue to provide light outside the department of purifying the push in this process, first by the forklift smash particles less than 50 mm of coconut shell silo belt conveyor to quantitative feeder, the feeder quantitative uniform into the carbonization carbonization machine; carbonization process in the dissemination of the combustible gas by a cyclone dust remover, spray dust collector, enters into the condensation analyzer system, precipitated tar, wood vinegar through a draught fan introducing biomass carbonization plant to heat as carbonization pyrolysis heat. The high-temperature exhaust gas after combustion as the heat source for possible drying heating system, then coconut shell becomes charcoal. Carbonization process analysis of tar, wood vinegar as a chemical raw material for storage and sale.
First by the forklift smash particles less than 50 mm of coconut shell silo belt conveyor to quantitative feeder, the feeder quantitative uniform into the carbonization machine; carbonization process in the dissemination of the combustible gas by a cyclone dust remover, spray dust collector, enters into the condensation analyzer system, precipitated tar, wood vinegar through a draught fan introducing carbon machine to heat as carbonization pyrolysis heat. The high-temperature exhaust gas after combustion as the heat source for possible drying heating system, then coconut shell becomes carbon. Carbonization process analysis of tar, wood vinegar as a chemical raw material for storage and sale.
Differences Between the Equipment with Gasifier and without Gasifier:
Biomass carbonization plant is equipped with the gasifier does not need the extra heat source, because the gasifier can provide the heat source.It means that at the first beginning, the gasifier can produce the combustible gas, then the combustible gas is transported to heat the carbonization machine. When the combustible gas produced inside the carbonization can reach self-sufficient, then the gasifier can be closed.
During the whlole process, the fuel oil and coal are not used as the fuel, which can save a lot of energy cost for the customer and reduce the investment cost to a large extent.
Security design of biomass carbonization plant:
(1)Central control can be designed according to the customer’s request, which can separate the operator and machine.
(2)Combustible gas was recycled to the burner, combustion device with pressure gauge, pressure relief valves and electronic ignition device.
(3)Configured with the casing (protective shell), which can prevent the body contacting the high temperature directly.
(4)Power supply section has a standardized control system to ensure safety.
(5)Professional desulfurization, smoke-remove, cooling system.
(6)Configured with sealing system, ensure the environmental cleanliness and production safety.
Application Of Biomass Charcoal:
| Name | Area | Usage |
|
Charcoal |
Daily life | widely used as fuel in BBQ. |
| used as fuel in other area. | ||
| Agriculture | attach heavy metal, improve the quality of soil. | |
|
Industry |
can be reprocessed into activated carbon. | |
| used for construction bricks with clay. | ||
| widely used as fuel in industries such as steel and iron factories, ceramics and so on. | ||
|
Biogas |
Daily life | widely used as fuel. |
| Agriculture | greenhouse agriculture heating | |
|
Industry |
can be used as fuel. | |
| can be used for drying. | ||
| can be used for generator to get electricity. |
As the professional biomass carbonization furnace manufacturer in China, we have been committed to the design and production of charcoal making machines since 1988. So far, our carbonization plants have been exported to many countries, they are Australia, Vietnam, Malaysia and so on. The following is the product parameters:
| Item | Details | |||
| Model | BST-05 | BST-10 | BST-20 | BST-30 |
| Hourly Feeding Capacity | 500kg | 0.8-1 Tons | 1.5-2Tons | 2.5-3Tons |
| Working Method | Continuous | |||
| Raw Materials | 1.All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo, etc. 2.Civil sludge, municipal sludge, industrial sludge, etc. 3.Municipal solid waste. |
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| Reactor Size | Φ800 | Φ1000 | Φ1300 | Φ1700 |
| Pattern | Horizontal & Rotary | |||
| Heating Materials | Charcoal, Wood, Diesel, Natural Gas, LPG, Biomass, etc. | |||
| Total Power | 40 kw/h | 55kw/h | 60kw/h | 72kw/h |
| Floor Area (L*W*H) | 30m*15m*7m | 35*15*7m | 45*15*10m | 50*15*10m |
| Operating Pressure | Constant Pressure | |||
| Cooling Method | Recycling Water Cooling | |||
| Life span | 5-8 Years | |||