Oil sludge belongs to the by-product of drilling and refining oil, and they are also primarily a mixture of oil and water. But the most important thing is that unprocessed oil sludge will cause great harm to environment. That’s why oil sludge treatment pyrolysis plant is a feasible solution.
The crude oil sludge treatment plant can be able to generate a fuel oil of high-quality. This plant can separate the sludge and water from the oil and make the oil use again. And the following video will tell you how the oily sludge treatment pyrolysis plant works.
It will be waste of a lot of time and fuel if put into the pyrolysis plant directly, and the water content of the sludge is so larger. It is necessary to make a preheating dehydration unit before pyrolysis. In order to preheat treatment, pour sludge to be processed into the water knockout with an asphalt pump, heat the water knockout using the flue gas remaining around 500℃ treated by the waste gas treatment system, and then put the sludge into the pyrolysis reactor by the asphalt pump. The treatment for the oil sludge is not only remove part of the water, but also to preheating the oil sludge, decrease in cracking furnace heating time, increase the yield, save some of fuel energy.
Beston oily sludge treatment plant includes these main parts, such as feeder system, pyrolysis reactor, oil gas filter,oil gas recycling system, discharging system, spray cooling system,strong spray dedusting system, pressure and temperature multipoint monitoring system, central electric control system. And the fllowing is security design of oily sludge treatment system:
1. The security of main device, the main components of the exhaust gas that cannot be liquefied are alkanes class from C1 to C4,whose direct burning is dangerous. Therefore, we shall first make them pass water seal of the first safety device before burning up them as fuels, and further make them pass the gas burner of the second safety device;
2. The hydroseal can stop the fire burning back while remove sulfur, impurities and keep cleaning desulfurization gas.
3. With auto welding machine for the machine, it can not only greatly improve working efficiency but also guarantee the welding quality.
4. Specific operating tech to deal with all the bug during the production.
5. Professional thermometer and pressure gauge to inspect temperature and pressure at any time.
6. The third generation of heating method which combines the advantages from direct and indirect heating. It is safe for the operation.
7. 100% Avoid burn technology.
8. explosion-proof technology for 100%.
9. In the daily operation, the exhaust gas room is a closed. When the pressure is too large, you can open the exhaust gas room, the combustion gas directly be burned, it can quickly reduce the temperature and air pressure from the reactor.
10. Prevent outlet valve clogging technique.
So far, Beston sludge oil recycling plants have been exported to more than 20 countires, such as Nigeria, South Korea, South Africa, Hungary and so on. Welcome to visit Beston factory, and we are looking forward to cooperating with you!
Technical parameters:
Item | Details | |||
Model | BLJ-6 | BLJ-10 | BLJ-16 | BLL-20 |
Daily Capacity | 6T | 8T-10T | 15-20T | 20-24T |
Working Method | Batch | Semi-Continuous | Fully Continuous | |
Raw Materials | Waste Plastic, Tyre, Rubber, Oil Sludge | |||
Reactor Size | D2.2*L6.0m | D2.6*L6.6m | D2.8*L7.1m | D1.4*L11m |
Pattern | Horizontal & Rotary | |||
Heating Materials | Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc. | |||
Total Power | 24kw/h | 30kw/h | 54kw/h | 71.4kw/h |
Floor Area (L*W*H) | 30*10*8m | 30*10*8m | 40*10*8m | 45*25*10m |
Operating Pressure | Normal Pressure | Constant Pressure | ||
Cooling Method | Water Cooling | |||
Life span | 5-8 Years |