Waste Tyre Pyrolysis Plant

Perhaps you want to know where to buy the high-quality waste tyre pyrolysis plant? There is no doubt that the Beston waste pyrolysis plants are the best choice for you. Pyrolysis of waste tires can be used effectively to produce fuel oil, carbon black and steel wire. Thus this plant effectively solves the problem of waste tyre recycling and re-use. 

Continuous Pyrolysis Equipment

Continuous Waste Tyre Pyrolysis Plant

Beston waste tyre recycling pyrolysis plant is easy and safe to operate because of the security design. Taking the continuous pyrolysis plant for example,  the new device has small size, small floor area, simple operation, less operator, to a large extent, it can save the operating costs. The continuous waste tyre pyrolysis process is described as follows:

Firstly, waste tires should be broken into 30-50 mm rubber pieces by tire pre-treatment equipment to meet the requirement of the spiral feeding device.

Secondly, the pre-treated rubber pieces are conveyed to the moving horizontal pyrolysis reactor through feeder system, it starts to pyrolysis and oil gas will be generated when temperature up to 500 degrees.

Then, the oil gas will be cooling down by spray cooling system, it would be liquefied, go into the oil tank. And at the same time, some non-condensed gas come into hot air circulation heating system by secondary fire retardant damper, it will be recycled for heating reactor as gas material.

At last, Exhaust gas will go to the strong spray de-dusting system for removing pollution, then let environmental gas go to the air. The carbon black emissions and recycled through second sealed discharging system.

The end products from waste tyre pyrolysis:

(1)tyre pyrolysis oil that can be used as liquid fuels for industrial furnaces, foundries and boilers in power plants due to their higher calorific value, low ash, residual carbon and sulphur content.

(2)The carbon black can be used as ingredients for building materials.

(3)Steel wire can be recycled into smelting plant.

But we also need to consider some other problems: the product yields and products’ qualities of the pyrolysis process depends on a number of parameters, including pyrolysis temperature, pyrolysis pressure, residence time of the pyrolysis products, heating rate, types of waste tyre, tyre shred size, reactor size and catalyst used. The following is the pyrolysis products rate of waste tire rubber.

material Item fuel oil steel wire carbon black combustible gas
tires truck tires 45%-50% 15%-20% 30% 5%-10%
car tires 40-45% 10%-15% 40% 5%-10%
motorbike bike tires 30%-35% 5%-10% 10% 5%-10%
rubber cable 25%-35%
shoe sole 25%-35%
mixed shoe sole 20%-30%
slipper 20%-30%
waste fiber carpet 30%
PMMA 40%
other mixed rubber 35%

As a professional waste tyre pyrolysis oil plants manufacturerin in China, we mainly offer the high-quality waste tyre pyrolysis plants for sale. Such as batch type pyrolysis plant(BLJ-06 and BLJ-10), semi-automatic pyrolysis plant(BLL-16) and continuous pyrolysis plant(BLL-30,40,50). And they have different parameters and processing capacity. The following is the detailed parameters:

BLJ-6
Model: BLJ-6
Daily capacity: 6 MT
Working method: Batch
Total power: 24 kw/h
Reactor size: D2.2*L5.1m

BLJ-10
Model: BLJ-10
Daily capacity: 10 MT
Working method: Batch
Total power: 30 kw/h
Reactor size: D2.8*L6.2m

BLL-16
Model: BLL-16
Daily capacity: 20 MT
Working method: Semi-Continuous
Total power: 54 kw/h
Reactor size: D2.8*L7.1m

BLL-40
Model: BLL-30, BLL-40, BLL-50
Daily capacity: 30 MT, 40 MT, 50 MT
Working method: Fully continuous
Total power: 53.6,62, 84(kw/h)
Reactor size: L 12.5*W 2.2*H 2.5 m

Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power(kw/h) 24 30 54 53.6,62,84
Reactor size(m) D 2.2 * L 5.1 D 2.8 * L 6.2 D2.8 *L7.1 L 12.5 * W2.2 * H 2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m

Beston Machinery has contribution to utilization of solid waste resource and the environmental protection industry. Our company has combined with more than ten years of production experience to create the latest waste pyrolysis machines. So far, All of our products have been exported to many countries: they are United Kingdom, Turkey, Poland, Nigeria, Ukraine, Romania, Malaysia, Brazil etc.

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