Waste Tyre Pyrolysis Plant

With the increasing number of cars, the treatment of waste tires is a big problem. Both burning and land filling are harmful to the environment, therefore, using the waste tyre pyrolysis plant can help you solve this problem.

Tyre Pyrolysis Plant

3D BLL-16 Semi-automatic Tire Pyrolysis Plant

As the professional manufacturer of tire pyrolysis equipment in China, we can provide you the high quality pyrolysis plants, which can be classified as the BLJ-06, BLJ-10 batch operating plant, BLL-16 semi-continuous plant and BLL 30-50 fully continuous plant. The plant can convert the waste tires into carbon black, fuel oil and steel wire. In addition, this plant can also process the plastic waste, rubber, oil sludge, medical waste and so on.

Hot Products:

Model: BLJ-6
Daily capacity: 6 MT
Working method: Batch
Total power: 24 kw/h
Reactor size: D2.2*L5.1m

Model: BLJ-10
Daily capacity: 10 MT
Working method: Batch
Total power: 30 kw/h
Reactor size: D2.8*L6.2m

Model: BLL-16
Daily capacity: 20 MT
Working method: Semi-Continuous
Total power: 54 kw/h
Reactor size: D2.8*L7.1m

Model: BLL-30, BLL-40, BLL-50
Daily capacity: 30 MT, 40 MT, 50 MT
Working method: Fully continuous
Total power: 53.6,62, 84(kw/h)
Reactor size: L 12.5*W 2.2*H 2.5 m

Our machine is easy and safe to operate because of the security design. Taking the continuous pyrolysis plant for example, the following is its working process:

Firstly, the tires should be broken into 30-50 mm rubber pieces by the crusher system to meet the requirement of the spiral feeding device.

Secondly, the pre-treated rubber pieces are conveyed to the moving horizontal pyrolysis reactor through feeder system, it start to pyrolysis and oil gas will be generated when temperature up to 500 degrees.

Then, the oil gas will be cooling down by spray cooling system, it would be liquefied, go into the oil tank. And at the same time, some non-condensed gas come into hot air circulation heating system by secondary fire retardant damper, it will be recycled for heating reactor as gas material. Exhaust gas go to the strong spray de-dusting system for removing pollution, then let environmental gas go to the air. The carbon black emissions and recycled through second sealed discharging system.

Installation Video:

Comparison between the way of traditional plant and that of pyrolysis process:

The latest continuous tyre pyrolysis plant produces some gas, the pyrolysis gas is enough to meet the needs of device self-heating, additional fuel consumption more less, this plant can use own end products of oil as a recycled energy heating for the whole process.

Compared with the burning furnace, the new device has small size, small floor area, simple operation, less operator, to a large extent, it can save the operating costs.

Application Of End Products:

(1)The pyrolysis oil can be directly used as the fuel oil for ship, and it can be further classified and processed, then formation of oil products such as petrol, diesel with high benefits.

(2)The carbon black can be used as ingredients for building materials.

(3)Steel wire can be recycled into smelting plant.

Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power(kw/h) 24 30 54 53.6,62,84
Reactor size(m) D 2.2 * L 5.1 D 2.8 * L 6.2 D2.8 *L7.1 L 12.5 * W2.2 * H 2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m

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