When you want to recycle a lot of waste tires to make money, maybe pyrolysis of waste tyre is a very good idea. By using the waste tyre pyrolysis plants, waste tires can be turned into fuel oil, carbon black and steel wire. And these by-products can bring more economic benefits for us.
Beston waste tyre pyrolysis plant is very easy to operate because of the security design. Taking the continuous pyrolysis plant for example, this plant has the features of small size, small floor area, simple operation,etc. To a large extent, it can save the operating costs for us. Therefore, it is very wise to choose continuous tyre pyrolysis plant.
The continuous waste tyre pyrolysis process is described as follows:
Firstly, waste tires should be broken into 30-50 mm rubber pieces by tire pre-treatment equipment to meet the requirement of the spiral feeding device.
Secondly, the pre-treated rubber pieces are conveyed to the moving horizontal pyrolysis reactor through feeder system, it starts to pyrolysis and oil gas will be generated when temperature up to 500 degrees.
Then, the oil gas will be cooling down by spray cooling system, it would be liquefied, go into the oil tank. And at the same time, some non-condensed gas come into hot air circulation heating system by secondary fire retardant damper, it will be recycled for heating reactor as gas material.
At last, Exhaust gas will go to the strong spray de-dusting system for removing pollution, then let environmental gas go to the air. The carbon black emissions and recycled through second sealed discharging system.
(1)tyre pyrolysis oil that can be used as liquid fuels for industrial furnaces, foundries and boilers in power plants due to their higher calorific value, low ash, residual carbon and sulphur content.
(2)The carbon black can be used as ingredients for building materials.
(3)Steel wire can be recycled into smelting plant.
But we also need to consider some other problems: the product yields and products’ qualities of the pyrolysis process depends on a number of parameters, including pyrolysis temperature, pyrolysis pressure, residence time of the pyrolysis products, heating rate, types of waste tyre, tyre shred size, reactor size and catalyst used. The following is the pyrolysis products rate of waste tire rubber.
|material||Item||fuel oil||steel wire||carbon black||combustible gas|
|motorbike bike tires||30%-35%||5%-10%||10%||5%-10%|
|mixed shoe sole||20%-30%|
|waste fiber carpet||30%|
|other mixed rubber||35%|
As a professional waste tyre pyrolysis oil plants manufacturerin in China, we mainly offer the high-quality waste tyre pyrolysis plants for sale. Such as batch type pyrolysis plant(BLJ-06 and BLJ-10), semi-automatic pyrolysis plant(BLL-16) and continuous pyrolysis plant(BLL-30,40,50). And they have different parameters and processing capacity. The following is the detailed parameters:
|Daily capacity||6 MT||10 MT||20 MT||30MT,40MT,50MT|
|Raw material||Waste tires,rubber,plastic,oil sludge,medical waste|
|Working method||Batch||Semi-Continuous||Fully continuous|
|Operating pressure||Constant pressure|
|Reactor rotate speed||0.4 turn/minute||Not rotary type|
|Reactor size(m)||D 2.2 * L 5.1||D 2.8 * L 6.2||D2.8 *L7.1||L 12.5 * W2.2 * H 2.5|
|Space (L*W*H)||20*10*10 m||25*15*10 m||25*15*10 m||20*15*10m,33*15*10m|
Beston Machinery has contribution to utilization of solid waste resource and the environmental protection industry. Our company has combined with more than ten years of production experience to create the latest waste pyrolysis machines. So far, All of our products have been exported to many countries: they are United Kingdom, Turkey, Poland, Nigeria, Ukraine, Romania, Malaysia, Brazil etc.
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