Small Scale Plastic Recycling Plant

Beston small scale plastic recycling plant belongs to the batch operating pyrolysis plant. And its daily handling capacity is only 6 tons.  In addition, this plant doesn’t need pre-treatment equipment and  Its’ feeding process and the discharging of carbon black are both manual.

small scale plastic recycling plant

small scale plastic recycling plant

Beston small scale plastic recycling machine is equipped with advanced safety devices (alarm for over temperature and pressure, auto pressure releasing system, fire fighting devices) and latest de-dusting system (water spray, ceramic ring filter, washing chamber), which can guarantee safe, energy saving and environment friendly in the whole pyrolysis process.

Pyrolysis process of small scale plastic recycling equipment is described below:

1. Put the waste plastics into the pyrolysis reactor.

2. Heat the reactor by using fuel materials, such as coal, charcoal, fuel gas, wood etc. The reactor will be slowly heated, when the temperature reaches around 250 degree, the oil gas will be produced.

3. A part of oil gas will go to the condensing system to form liquid oil. The gas which can not be liquefied under normal pressure will go back to combustion system. It can be used as fuel material to heat the reactor, which will save energy for the whole working process.

5. After finishing oil production, the temperature of reactor will be down. At the same time, carbon black will be discharged automatically.

6. Lastly, the smoke produced from reactor can achieve national emission standard after being processed by the dedusting system.

The use of the final products:

NO. Name Usage
1 Pyrolysis oil • can be sold directly.
• Reprocessed into diesel and  by waste oil refining plant.
• can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
2 Carbon black • can be sold directly.
• Reprocessed into high quality carbon by the carbon black production plant.
• make carbon brick by briquetting equipment.
3 Combustible  gas • can be used as fuel heating the reactor.

Security design of small scale plastic recycling plant:

1. The security of main device, the main components of the exhaust gas that cannot be liquefied are alkanes class from C1 to C4,whose direct burning is dangerous. Therefore, we shall first make them pass water seal of the first safety device before burning up them as fuels, and further make them pass the gas burner of the second safety device;

2. The hydroseal can stop the fire burning back while remove sulfur, imprities and keep cleaning desulfurization gas.

3. With auto welding machine for the machine, it can not only greatly improve working efficiency but also guarantee the welding quality.

4. Specific operating tech to deal with all the bug during the production.

5. Professional thermometer and pressure gauge to inspect temperature and pressure at any time.

6. The third generation of heating method which combines the advantages from direct and indirect heating . It is safe for the operation.

7. 100% Avoid burn technology.

8. explosion-proof technology for 100%.

9. In the daily operation, the exhaust gas room is a closed. When the pressure is too large, you can open the exhaust gas room, the combustion gas directly be burned, it can quickly reduce the temperature and air pressure from the reactor.

10. Prevent outlet valve clogging technique.

small scale plastic recycling machine design

small scale plastic recycling machine design

So far, Beston small scale plastic recycling plants not only have passed CE, ISO, SGS certificates, but also have been exported to many countries, they are Hungary, Dominica, Nigeria, South Africa, Jordan, South Korea, Indonesia and so on. If you are interested in small scale plastic recycling  plant, please contact us at any time and welcome to visit our factory!

Data BLJ-6
Raw material Waste tires, plastics, rubber, oil sludge.
Daily capacity 6 MT
Working method Batch
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute
Total power 24 kw/h
Reactor size 2.2*5.1m
Space for machine(L*W*H) 20*10*10 m
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